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Ultrasonic Wire Harness Welder WS
Ultrasonic Wire Harness Welder
WS.png
Ultrasonic Wire Harness Welder_WS.png

Ultrasonic Wire Harness Welder WS

Designed for precision and efficiency, the WS Ultrasonic Wire Harness Welding Machine specializes in small-area welding of non-ferrous metal combinations. It delivers exceptional performance for bonding copper and aluminum wires to terminals, braided wires, and metal sheets, making it ideal for advanced automotive and electronic assembly lines.

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    INTRODUCTION

    Optimize your production with the WS ultrasonic wire harness welder. Engineered for small-area joint applications, it provides high conductivity, reliable welds across multi-material combinations: copper/aluminum wires to terminals, braided wires to copper connectors and copper-to-aluminum sheet splicing.

    FEATURES

    High Performance Wedge Bonder-WB P602 1
    01
    Full digital ultrasonic system-Delivers more stable welding results and higher welding precision.

    Customizable tooling-Horns, knurl patterns, anvils, and adjustable fixtures can be tailored to specific operating requirements and application environments, accommodating diverse welding needs.

    Easy operation-Supports both manual and fully automatic modes, allowing seamless integration into different production workflows.

    Excellent weld quality-Ensures consistency and reliability of welded products.

    Robotic terminal loading system ready-Can be equipped with the SBT robotic terminal placement series for automated terminal feeding. 

    APPLICATION

    The WS reliably welds stranded wires to terminals across all common terminal types, not only copper terminals but also aluminum terminals. Welding cross-section range:
    Copper(Cu): 2.5-25mm²
    Aluminum(AI): 4-35 mm²
    For specialized applications, contact us for custom solutions.
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    PARAMETERS

    Dimensions

    1200×1000×1980㎜

    Weight

    800kg

    Air supply

    ＞0.5MPa Dry and clean air

    Operating environment temperature

    5℃~40℃

    Operating environment humidity

    10%~85% RH

    Weld modes

    Duration/Energy

    Frequency

    20K±500Hz

    Welding wire diameter

    Cu：2.5-25 ㎜²; Al：4-35 ㎜²

    Amplitude control

    50%~100%

    Power supply

    380V

    Protection mode

    Password and parameters

    IPC control

    Standard

    Data

    Traceable

    Vibration welding monitor

    Optional