Ultrasonic Wire Harness Welder

Ultrasonic Wire Harness Welder-Welding Wires and Terminals

Quality, process reliability, and flexibility epitomize optimal wire harness production. The SBT Ultrasonic Wire Harness Welders empower you to attain these attributes in your production lines. Our Welding Machines can weld cables on terminals or busbars, not only in copper, but also in aluminum. The WE series covers almost the entire cross-section range in the cable harness (from 0.35 mm² to 25 mm²). The WS Series is suitable for welding aluminium, copper and mixed joints with cross-sections up to 25 mm². The WD series is suitable for 16 mm² to 50 mm². The WL series was specially developed for large cross-sections up to 200 mm². Connections of cables with busbars are also possible.

Product Details

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INTRODUCTION

Ultrasonic metal welding stands as a pivotal joining technology in crafting wire harnesses for the automotive. It excels in fusing multiple wires, as well as bonding wires with grounding terminals or high-current contacts. Capable of welding wire cross-sections ranging from 0.35 to 200 square millimeters, ultrasonic welding boasts several advantages over crimping or resistance welding. These encompass superior electrical joint properties, minimal energy consumption, and comprehensive process control, alongside robust data management.

FEATURES

Ultrasonic-Wire-Harness-Welder-Welding-Wires-and-Contacts11gvf

7 Jan 2019

For high-voltage applications and large cross sections

Maximum welding power 14000 W

Short cycle and setup times for high productivity

Advanced process monitoring of welding quality

Intuitive operation and easy maintenance

APPLICATION

The SBT Ultrasonic Wire Harness Welder was used to achieve a good quality weld between copper or aluminum cables and the connector, such as high current contact, copper plate and busbars. Our wire to wire welder, the WE series, is suitable for many different applications with a wide range of splice combinations and cross sections.

PARAMETERS

	WL	WD	WS	WE
Welding Mode	Duration/Energy	Duration/Energy	Duration/Energy	Duration/Energy
Frequency	20kHz	20kHz	20kHz	20kHz
Amplitude Setting	10-70μm	10-70μm	10-70μm	10-70μm
Cross Section	Cu:95-120㎜²	16-50㎜²	≤25㎜²	0.5-25㎜²
Power Supply	380V	380V	380V	380V
Air Pressure	0.6 Mpa	0.6 Mpa	0.6 Mpa	0.6 Mpa
Control	IPC Control	IPC Control	IPC Control	IPC Control
Data	Traceable	Traceable	Traceable	Traceable