English
Uyghur Turkmen Oriya Tatar Kinyarwanda Zulu Yoruba Yiddish Xhosa Welsh Vietnamese Uzbek Urdu Ukrainian Thai Telugu Tamil Tajik Swahili Sundanese Sindhi Shona Scots Gaelic Samoan Somali Slovenian Slovak Sinhala Sesotho Serbian Punjabi Persian Pashto Norwegian Nepali Burmese Mongolian Marathi Maori Maltese Malayalam Malay Malagasy Macedonian Luxembou.. Lithuanian Latvian Latin Kyrgyz Kurdish Khmer Kazakh Kannada Javanese Igbo Icelandic Hungarian Hmong Hebrew Hawaiian Hausa Haitian Gujarati Georgian Galician Frisian Finnish Filipino Estonian Dutch Croatian Corsican Chichewa Cebuano Bulgarian Bosnian Bengali Belarusian Azerbaijani Armenian Amharic Albanian Lao Hindi Esperanto Catalan Basque Polish Swedish Afrikaans Czech Indonesian Romanian Danish Italian Turkish Greek Irish Arabic Korean Japanese Russian Spanish Portuguese German French English
Chinese
Leave Your Message
Ultrasonic Wire Harness Welder-Welding Wires and Contacts

Products

Ultrasonic-Wire-Harness-Welder-Welding-Wires-and-Contacts11.jpg

Ultrasonic Wire Harness Welder-Welding Wires and Contacts

Quality, process reliability, and flexibility epitomize optimal wire harness production. The SBT Ultrasonic Wire Harness Welders empower you to attain these attributes in your production lines. Our Welding Machines can weld cables on terminals or busbars, not only in copper, but also in aluminum. The WE series covers almost the entire cross-section range in the cable harness (from 0.35 mm² to 25 mm²). The WS Series is suitable for welding aluminium, copper and mixed joints with cross-sections up to 25 mm². The WD series is suitable for 16 mm² to 50 mm². The WL series was specially developed for large cross-sections up to 200 mm². Connections of cables with busbars are also possible.

    Contact Us
    Product Details
    Product Tags

    INTRODUCTION

    Ultrasonic metal welding stands as a pivotal joining technology in crafting wire harnesses for the automotive. It excels in fusing multiple wires, as well as bonding wires with grounding terminals or high-current contacts. Capable of welding wire cross-sections ranging from 0.35 to 200 square millimeters, ultrasonic welding boasts several advantages over crimping or resistance welding. These encompass superior electrical joint properties, minimal energy consumption, and comprehensive process control, alongside robust data management.

    FEATURES

    Ultrasonic-Wire-Harness-Welder-Welding-Wires-and-Contacts11gvf
    01
    7 Jan 2019
    For high-voltage applications and large cross sections
    Maximum welding power 14000 W
    Short cycle and setup times for high productivity
    Advanced process monitoring of welding quality
    Intuitive operation and easy maintenance

    APPLICATION

    The SBT Ultrasonic Wire Harness Welder was used to achieve a good quality weld between copper or aluminum cables and the connector, such as high current contact, copper plate and busbars. Our wire to wire welder, the WE series, is suitable for many different applications with a wide range of splice combinations and cross sections.
    Al sheet to Cu terminal63p
    Al sheet to Cu terminal_2ruu
    Aluminum cable(50㎜²)dwt
    Copper cable(10㎜²)0i1
    Copper cable(25㎜²x2)qbz
    Copper cable(50㎜²)vdn
    Copper cable(53㎜²x2)_1thp
    Copper cable(53㎜²x2)_2pwb
    Copper cable(95㎜²)5s5
    Copper cable(120㎜²)5ji
    Cu cable(70㎜²)lgr
    Wire to wire_1sxx
    Wire to wire_2rlz
    Wire to wire_3429

    PARAMETERS

      WL WD WS WE
    Welding Mode Duration/Energy Duration/Energy Duration/Energy Duration/Energy
    Frequency 20kHz 20kHz 20kHz 20kHz
    Amplitude Setting 10-70μm 10-70μm 10-70μm 10-70μm
    Cross Section Cu:95-120㎜² 16-50㎜² ≤25㎜² 0.5-25㎜²
    Power Supply 380V 380V 380V 380V
    Air Pressure 0.6 Mpa 0.6 Mpa 0.6 Mpa 0.6 Mpa
    Control IPC Control IPC Control IPC Control IPC Control
    Data Traceable Traceable Traceable Traceable