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Ultrasonic Wire Harness Welder WD
Ultrasonic Wire Harness Welder

Ultrasonic Wire Harness Welder WD

Ultrasonic Wire Harness Welder WD delivers reliable, high-quality welding for wire-to-terminal connections in automotive and industrial harness applications. It excels in joining copper wires, aluminum wires, and aluminum terminals, as well as copper wires, aluminum wires, braided wires, and copper terminals. Additionally, the WD model supports welding copper to aluminum sheets. Utilizing advanced ultrasonic metal welding technology, it ensures low resistance, high conductivity, and strong mechanical bonds without the need for solder or flux. Ideal for electric vehicles and electronic assembly lines, the WD series offers consistent, clean, and energy-efficient welds for both dissimilar and similar metal combinations.

 

    INTRODUCTION

    The WD delivers high-quality, flux-free welding for wire-to-terminal applications, including copper/aluminum wires, braided wires, aluminum/copper terminals and copper-aluminum sheets. Its fully digital ultrasonic system enables precise parameter control, while the tapered bar welding structure ensures high pressure and low amplitude to prevent weld cracks. Customizable sonotrodes, anvils and fixtures support diverse designs. Optional automatic cable/terminal loading enhances productivity. Easy to operate and maintain, the WD series is ideal for EV and industrial harness assembly.

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    FEATURES

    High Performance Wedge Bonder-WB P602 1
    01
    Fully digital ultrasonic system for precise, user-friendly parameter control.

    Customizable sonotrodes, anvils and fixtures to match specific weld geometries.

    Easy operation and maintenance for improved uptime.

    Tapered bar welding structure delivers high pressure and low amplitude, effectively preventing weld cracks.

    Optinal automatic cable and terminal loading system to enhance productivity.

    APPLICATION

    The WD series is designed for reliable ultrasonic welding of copper or aluminum cables to various contact parts, including:
    Cables to terminals
    Twisted copper wires to terminals
    Copper or aluminum busbars
    Ideal for wire harness assemblies in automotive, EV and industrial power distribution systems.
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    PARAMETERS

    Dimensions

    1200×1000×1980㎜

    Weight

    900kg

    Air supply

    >0.5 Mpa dry and clean air

    Operating environment temperature

    5℃~40℃

    Operating environment humidity

    10%~85% RH

    Welding modes

    Duration/ Energy

    Frenquency

    20K±500Hz

    Welding wire diameter

    Cu:25-70 ㎜²;  AI:35-95㎜²

    Amplitude control

    50%~100%

    Protection mode

    Password and parameters

    Power supply

    380V

    Control Mode

    IPC

    Data

    Traceable

    Vibration welding monitor

    Optional